Consolidated Casting Services & Capabilities

State-of-the-Art Investment Casting Facility

• 116,000 sq. ft. of facilities includes modernized casting and machining facilities and a warehouse & distribution center.

ISO 9001:2008 Certified Company

Complete In-House Capabilities

• CNC, CAD-CAM and Conventional Machining (See details here)
• Pro-Active Design Engineering Assistance
• Tooling
• Lab and Testing Facilities
• CNC Welding
• Product Assembly
• Painting
• Warehousing and Distribution
• Value Analysis
• VMI Vendor Managed Inventory Programs

Ferrous, Nickel and Cobalt Base Investment Castings (1/4 oz. to 150 lbs. per piece)

Increased Capacity Available

• Robotic Molding & Shellbuilding
• 35 CNC Machines
• New Automated Equipment

Competitive Cost with Pricing Stability

• Consolidated Casting has recently implemented several major capital expenditures and process improvements designed to reduce cost
• Our geographic location provides us with stable and competitive labor rates combined with our automated equipment, state-of-the-art facilities, technological advances and technical expertise enables Consolidated Casting Corporation to be highly efficient and globally competitive

Computerized Services

• Integrated Exact JobBOSS® Manufacturing Software
• SolidWorks® and FlowCast® Solidification modeling technology
• Bar Coding
• EDI

Manufacturing Process Control

• N.D.T. (X-ray, mag particle, etc.)
• Statistical Process Control (SPC)
• Continuous Flow Manufacturing (CFM)
• Thermo ARL 3460 Optical Emission Spectrometer
• Zeiss Contura G2 7.10.6 multi- axis Coordinate Measuring Machine (CMM) with VAST XT active scanning probe head

Design Engineering Support

• SolidWorks® and AutoCad® can be used to facilitate design enhancements for our customers
• Interfaces electronically with customer’s files in the early stages to maximize the advantages of our process, resulting in premium quality products at the lowest possible cost

CAD/CAM

• Consolidated Casting Corporation's CNC machines are linked to MasterCam® software to provide efficient programming for tooling and production machining
• Customer 3D files can be downloaded via email to insure accurate and economical tool building

Tooling

• All tooling is designed in-house by Consolidated Casting Corporation
• Fully equipped in-house tool and die shop
• CNC turning and milling machines
• MasterCam® and AutoCad® software
• Supplemented by approved sub-contractors

Rapid Prototyping

• Prototype castings can be made from various methods:
• Temporary or convertible wax injection pattern tooling-best simulated production process; virtually unlimited quantities and lower unit costs
• Machinable wax patterns-best suited for limited quantities of readily machinable shapes for testing purposes
• Sterolithography (SLA) models-best suited for urgent, limited test quantities and complex shapes